1. Project Background

Customer Requirements: A well-known manufacturer of home furnishing panels needs to build a smart Three-dimensional warehouse to meet the following requirements:

Storage Requirements: Over 2,000 SKUs (including solid wood flooring, engineered wood panels, and custom furniture panels), supporting mixed storage of panels (thickness 10-50mm, length 2m-6m) and rolls (diameter 50-300mm);

Efficiency Goals: Average daily order processing of 8,000 orders, with a peak throughput of 20,000 items per day;

Compliance Requirements: Moisture-proof and pest-resistant (humidity ≤50%, mold-resistant coating), fire-resistant (flame-retardant materials), and environmentally friendly (formaldehyde emission ≤0.05 mg/m³), compliant with ISO 9001 and CARB certification standards;

Cost optimization: Reduce reliance on manual labor and lower goods damage rate to below 0.2%.

2. Technical Highlights

Diversified sheet material adaptation design:

The stacker forklift uses telescopic claws (travel ±50mm) to adapt to sheet materials of different thicknesses (10-50mm);

shelf layers are fitted with anti-slip rubber pads and elastic limiters to prevent sheet material from sliding.

Precise Environmental Control:

The temperature-controlled zone is equipped with an inert gas fire suppression system (heptane), with a response time of ≤30 seconds;

Anti-static shelves (surface resistance ≤ 1×10⁶Ω) prevent static electricity from attracting dust to the panels.

Efficient Sorting Strategy:

The WMS consolidates order batches by product category (e.g., whole-house customization package orders) to reduce the number of stacker crane movements;

AGVs operate in a multi-machine collaboration mode, improving cross-zone transportation efficiency by 50%.