1. Project Background

Customer Requirements: A robot manufacturer needs to build a smart Three-dimensional warehouse to meet the following requirements:

Storage Requirements: Over 1,000 SKUs (including industrial robots, collaborative robots, and core components), supporting mixed storage of complete machines (dimensions: 1.2m × 0.8m × 1.5m, weight: 500kg–2 tons) and irregular components (such as reducers and sensors);

Efficiency Goals: Average daily order processing of 15,000 orders, with a peak throughput of 30,000 items per day;

Compliance Requirements: Earthquake-proof and moisture-proof (humidity ≤40%, vibration ≤0.1g), static-proof (surface resistance ≤1×10⁶Ω), compliant with ISO 9001 and IEC 61508 standards;

Cost optimization: Reduce reliance on manual labor and lower the goods damage rate to below 0.1%.

2. Technical Highlights

Double-deep high-density storage:

The rack is designed with a double-deep structure (two rows of goods stored in the same storage location), doubling storage density.

The stacker crane forks use telescopic claws (travel ±50mm) to accommodate different-sized robot bodies.

Flexible Operation Capabilities:

The WMS supports dynamic adjustment of storage location strategies (e.g., placing popular models closer to the sorting area), reducing order response time by 30%;

Optimized AGV path planning algorithms improve multi-robot collaboration efficiency by 40%.

Precision Environmental Control:

The temperature-controlled zone is equipped with an inert gas fire suppression system (heptane), with a response time of ≤30 seconds;

Anti-static shelves (surface resistance ≤1×10⁶Ω) prevent static electricity from attracting dust to precision components.